Case Studies

For medical device manufacturers, failing formal electromagnetic compatibility (EMC) testing is a costly nightmare. When a new healthcare device fails at an accredited test lab, it triggers a cascade of delays: weeks of redesign, expensive re-testing fees, and postponed FDA or CE market entry. System integrators and electrical engineers know that passing the stringent IEC… Read More »

For system integrators, panel builders, and procurement teams, developing a new mechatronic system is fraught with hidden risks. The mechanical design might be flawless, and the software logic sound, but when high-power motors and sensitive control electronics are forced to coexist in tight spaces, Electromagnetic Interference (EMI) becomes the ultimate project killer. Recently, a leading… Read More »

For system integrators and panel builders, thermal management is often the silent killer of industrial projects. When packing more processing power and motor drives into increasingly compact control cabinets, the heat dissipated by standard power supplies can cause catastrophic system failures, forcing costly redesigns and the addition of unreliable active cooling systems. This customer case… Read More »

For system integrators, panel builders, and electrical engineers, the journey from a CAD schematic to a functional printed circuit board is fraught with hidden risks. A design that passes software DRC (Design Rule Check) might still be a nightmare to manufacture. When OEMs rush into a fast pcb prototyping service without a thorough manufacturability check,… Read More »

System integrators, panel builders, and electrical engineers know that the reliability of an industrial power supply hinges on its magnetic components. When a leading European manufacturer of industrial motor drives experienced unpredictable field failures, the root cause was traced back to thermal breakdown and insulation failure within their power modules. The culprit? A poorly optimized… Read More »

For system integrators and electrical engineers, the reliability of a system is only as strong as its weakest link. Often, that weak link is the cabling. Off-the-shelf cables frequently fail to meet the rigorous demands of high-frequency signal transmission, harsh industrial environments, or tight spatial constraints. When a leading manufacturer of precision industrial measurement equipment… Read More »

When a medical device OEM needed to scale production of a next-generation surgical console, they faced a familiar bottleneck: precision-machined aluminum components—enclosures, brackets, and fluidics manifolds. Which coming from multiple suppliers, each with different quality standards, inconsistent lead times, and a communication gap between machining and final assembly. The result was rework, delayed certifications, and… Read More »

This case study describes a collaboration between TPS Elektronik and a European industrial automation OEM (name withheld) that faced critical challenges in sheet metal and tube bending for their next‑generation control cabinets. Through integrated EMS sheet metal processing—including CNC tube bending, welding, and finishing—TPS helped the client achieve higher precision, faster lead times, and a… Read More »

An anonymized case study showing how structured workflows in inspection, inventory management, variant control, and international shipping can improve coordination and delivery readiness in electronics projects.