Case Studies

System integrators, panel builders, and electrical engineers know that the reliability of an industrial power supply hinges on its magnetic components. When a leading European manufacturer of industrial motor drives experienced unpredictable field failures, the root cause was traced back to thermal breakdown and insulation failure within their power modules. The culprit? A poorly optimized… Read More »

For system integrators and electrical engineers, the reliability of a system is only as strong as its weakest link. Often, that weak link is the cabling. Off-the-shelf cables frequently fail to meet the rigorous demands of high-frequency signal transmission, harsh industrial environments, or tight spatial constraints. When a leading manufacturer of precision industrial measurement equipment… Read More »

When a medical device OEM needed to scale production of a next-generation surgical console, they faced a familiar bottleneck: precision-machined aluminum components—enclosures, brackets, and fluidics manifolds. Which coming from multiple suppliers, each with different quality standards, inconsistent lead times, and a communication gap between machining and final assembly. The result was rework, delayed certifications, and… Read More »

This case study describes how TPS Elektronik supported a European industrial automation OEM (name withheld) in overcoming manufacturing challenges related to sheet metal fabrication and CNC tube bending for a new generation of control cabinets. By combining sheet metal fabrication, CNC tube bending, welding, and finishing within a single manufacturing workflow, TPS helped streamline production,… Read More »

An anonymized case study showing how structured workflows in inspection, inventory management, variant control, and international shipping can improve coordination and delivery readiness in electronics projects.

This case study shows how a mid-sized OEM structured its global market entry process by aligning supplier qualification, compliance documentation, and RFQ workflows—reducing friction between engineering and procurement.

Table of Contents Project Overview The Challenge Pre-Testing Approach Project Outcome FAQ Project Overview This case study describes a collaboration between TPS Elektronik and a system integrator operating in the industrial automation sector. The project focused on electromagnetic compatibility (EMC) pre-testing to support the client’s preparation for formal EMC compliance testing. EMC verification is an… Read More »

This case study outlines the modernization of a legacy industrial circuit breaker platform, including PCB redesign, FPGA-based control implementation, mechanical reconstruction, and retrofit integration into existing power distribution cabinets.

Learn how TPS Elektronik supported a renewable energy manufacturer with MC4-compatible solar connector integration, precision sheet metal fabrication, and scalable industrial production for outdoor photovoltaic systems.