Case Studies

For system integrators and panel builders, thermal management is often the silent killer of industrial projects. When packing more processing power and motor drives into increasingly compact control cabinets, the heat dissipated by standard power supplies can cause catastrophic system failures, forcing costly redesigns and the addition of unreliable active cooling systems. This customer case… Read More »

For system integrators, panel builders, and electrical engineers, the journey from a CAD schematic to a functional printed circuit board is fraught with hidden risks. A design that passes software DRC (Design Rule Check) might still be a nightmare to manufacture. When OEMs rush into a fast pcb prototyping service without a thorough manufacturability check,… Read More »

System integrators, panel builders, and electrical engineers know that the reliability of an industrial power supply hinges on its magnetic components. When a leading European manufacturer of industrial motor drives experienced unpredictable field failures, the root cause was traced back to thermal breakdown and insulation failure within their power modules. The culprit? A poorly optimized… Read More »

For system integrators and electrical engineers, the reliability of a system is only as strong as its weakest link. Often, that weak link is the cabling. Off-the-shelf cables frequently fail to meet the rigorous demands of high-frequency signal transmission, harsh industrial environments, or tight spatial constraints. When a leading manufacturer of precision industrial measurement equipment… Read More »

When a medical device OEM needed to scale production of a next-generation surgical console, they faced a familiar bottleneck: precision-machined aluminum components—enclosures, brackets, and fluidics manifolds. Which coming from multiple suppliers, each with different quality standards, inconsistent lead times, and a communication gap between machining and final assembly. The result was rework, delayed certifications, and… Read More »

This case study describes how TPS Elektronik supported a European industrial automation OEM (name withheld) in overcoming manufacturing challenges related to sheet metal fabrication and CNC tube bending for a new generation of control cabinets. By combining sheet metal fabrication, CNC tube bending, welding, and finishing within a single manufacturing workflow, TPS helped streamline production,… Read More »

An anonymized case study showing how structured workflows in inspection, inventory management, variant control, and international shipping can improve coordination and delivery readiness in electronics projects.

This case study shows how a mid-sized OEM structured its global market entry process by aligning supplier qualification, compliance documentation, and RFQ workflows—reducing friction between engineering and procurement.

Table of Contents Project Overview The Challenge Pre-Testing Approach Project Outcome FAQ Project Overview This case study describes a collaboration between TPS Elektronik and a system integrator operating in the industrial automation sector. The project focused on electromagnetic compatibility (EMC) pre-testing to support the client’s preparation for formal EMC compliance testing. EMC verification is an… Read More »