Case Studies

This case study outlines the modernization of a legacy industrial circuit breaker platform, including PCB redesign, FPGA-based control implementation, mechanical reconstruction, and retrofit integration into existing power distribution cabinets.

Learn how TPS Elektronik supported a renewable energy manufacturer with MC4-compatible solar connector integration, precision sheet metal fabrication, and scalable industrial production for outdoor photovoltaic systems.

This case study shows how standardized incoming goods inspection, digital documentation, and structured process optimization helped an electronics manufacturer improve production efficiency and process reliability.

A chemical and coatings manufacturer partnered with TPS Elektronik to improve quality control, material validation, and regulatory readiness while preparing for expansion into Southeast Asia. By implementing standardized sampling, structured element testing, and compliance-oriented documentation processes, the project strengthened reproducibility, supported CE-related export preparation, and contributed to sustainable cost optimization in testing and manufacturing workflows.

This case study outlines how TPS Elektronik supported the electrical safety testing of an existing medical device. The project included system analysis, testing according to applicable IEC and EMC standards, documentation support, and the establishment of repeatable testing processes for future product updates.

TPS Elektronik supported a renewable energy customer in modernizing an existing power conversion unit. The project focused on an efficient buck-boost converter design, an integrated circuit protection concept, and software-based protection mechanisms. The scope included circuit design, calculations, PCB layout, testing, and system validation under defined operating conditions.

Initial Situation A company from the industrial communications sector approached TPS Elektronik with a complex production challenge. The client—an established accessories manufacturer—required a reliable contract manufacturing partner to modernize its product line of rugged connectors and mechanical components. Their previous supplier struggled with quality consistency and could not meet the specific requirements for waterproof electrical… Read More »

A leading consumer electronics manufacturer partnered with TPS Elektronik to solve growing inefficiencies in inventory, packaging, and warehouse operations. By introducing a digital inventory framework, lean kanban processes, standardized packaging workflows, and a modern warehouse management system, TPS Elektronik helped the client significantly reduce surplus stock, lower storage costs, and improve overall productivity. The result: a more transparent, efficient, and scalable supply chain tailored to the demands of the electronics industry.

Project Summary TPS Elektronik supported an energy and process-engineering company in preparing its new line of pressure vessels and monitoring devices for the Chinese market.Through coordinated material testing, corrosion and EMP analysis, documentation alignment, and certification support, TPS helped the client achieve compliance readiness and secure successful market approval. 1. Initial Situation A company in… Read More »