Cable Assembly

Custom Cable & Harness Assembly – Power, Signal, RF, Fiber, Pneumatic

From cut & strip to crimp, solder, shielding, labeling and final test: we build documented, repeatable cable sets and wire harnesses for electronics, machinery, vehicles and defense.

Quote in 24–48 h IPC/WHMA-A-620 100% continuity test Labels & documentation
Automated crimp process for custom wire harness

Shopfloor snapshot: from cut & strip to final test

Short clips from automated cutting, crimping and labeling through to continuity/HV checks.

  • Real processes & fixtures – not stock footage
  • Traceable results and serialized outputs
  • Designed for fast internal decision making

Capabilities at a glance

Request a quote →
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Power & Control Harnesses

Multi-core looms, splices, breakouts, over-molded strain reliefs.

  • Jackets: PVC, PUR, TPE, Silicone, PTFE/FEP
  • Foil/braid shield to EMI spec
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RF / Coax

SMA, SMB, TNC, BNC jumpers, panel feeds, adapters & caps.

  • VNA sweep & TDR verification
  • Impedance-controlled builds
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Fiber Optic

SC / ST / LC (simplex/duplex), low-loss assemblies with reports.

  • UPC/APC polish
  • IL/RL certificates, OTDR on request
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Circular & MIL

M8/M12, push-pull, IP67/69K; MIL-spec connectors & backshells.

  • EMI spring fingers, booting, lacing
  • Automotive & defense programs
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Panel & Box Build

Back-panels, plate work, enclosure integration and labeling.

  • Mechanical finishing & deburr
  • Documented assembly travelers
✔️

Testing & Documentation

Continuity/pin-map 100%, HV/IR per spec, serialization.

  • IPC/WHMA-A-620 Class II/III
  • Traceable lots & QA reports

Frequently Asked Questions

Short answers to the most common questions on specs, testing and lead times.

› What connector families do you support?
From crimp/IDC/screw cup to circular (M8/M12), D-sub, MicroFit/Mini-Fit, JST, RF (SMA/SMB/TNC/BNC) and MIL-spec families — including panel feeds and backshells.
› Do you test 100% of assemblies?
Yes. Continuity/pin-map is 100% standard. HV/IR, VNA (RF) and IL/RL (fiber) are added per specification with documented results.
› What standards do you build to?
IPC/WHMA-A-620 Class II/III as specified, with sample pull tests and traceable lot control.
› Typical lead times?
Quotes in 24–48 h. Prototypes from 1–2 weeks, series ramp per program and material availability.
› Can you support labeling & documentation?
Yes — shrink labels, laser marks, barcodes/QR, travelers, BOM/revision control and serialization are available.
Still have a question? Start a project or email us at office@tps-elektronik.com.

REQUEST A QUOTE

Send your key details — you’ll get DFM feedback and a firm quote within 24–48 h.

  • Application, quantity plan, target lead time
  • Connector families, wire gauges, shielding & jacket needs
  • Labeling, tests and documentation requirements
DFM review IPC/WHMA-A-620 Traceable QA
Prefer email?

Send your brief to office@tps-elektronik.com.

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