Cable Assembly

Custom Cable & Harness Assembly – Power, Signal, RF, Fiber, Pneumatic

From cut & strip to crimp, solder, shielding, labeling and final test: we build documented, repeatable cable sets and wire harnesses for electronics, machinery, vehicles and defense.

Quote in 24–48 h IPC/WHMA-A-620 100% continuity test Labels & documentation
Automated crimp process for custom wire harness

Shopfloor snapshot: from cut & strip to final test

Short clips from automated cutting, crimping and labeling through to continuity/HV checks.

  • Real processes & fixtures – not stock footage
  • Traceable results and serialized outputs
  • Designed for fast internal decision making

Capabilities at a glance

Request a quote →
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Power & Control Harnesses

Multi-core looms, splices, breakouts, over-molded strain reliefs.

  • Jackets: PVC, PUR, TPE, Silicone, PTFE/FEP
  • Foil/braid shield to EMI spec
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RF / Coax

SMA, SMB, TNC, BNC jumpers, panel feeds, adapters & caps.

  • VNA sweep & TDR verification
  • Impedance-controlled builds
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Fiber Optic

SC / ST / LC (simplex/duplex), low-loss assemblies with reports.

  • UPC/APC polish
  • IL/RL certificates, OTDR on request
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Circular & MIL

M8/M12, push-pull, IP67/69K; MIL-spec connectors & backshells.

  • EMI spring fingers, booting, lacing
  • Automotive & defense programs
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Panel & Box Build

Back-panels, plate work, enclosure integration and labeling.

  • Mechanical finishing & deburr
  • Documented assembly travelers
✔️

Testing & Documentation

Continuity/pin-map 100%, HV/IR per spec, serialization.

  • IPC/WHMA-A-620 Class II/III
  • Traceable lots & QA reports

Frequently Asked Questions

Short answers to the most common questions on specs, testing and lead times.

What connector families do you support?
From crimp/IDC/screw cup to circular (M8/M12), D-sub, MicroFit/Mini-Fit, JST, RF (SMA/SMB/TNC/BNC) and MIL-spec families — including panel feeds and backshells.
Do you test 100% of assemblies?
Yes. Continuity/pin-map is 100% standard. HV/IR, VNA (RF) and IL/RL (fiber) are added per specification with documented results.
What standards do you build to?
IPC/WHMA-A-620 Class II/III as specified, with sample pull tests and traceable lot control.
Typical lead times?
Quotes in 24–48 h. Prototypes from 1–2 weeks, series ramp per program and material availability.
Can you support labeling & documentation?
Yes — shrink labels, laser marks, barcodes/QR, travelers, BOM/revision control and serialization are available.
Still have a question? Start a project or email us at office@tps-elektronik.com.

REQUEST A QUOTE

Send your key details — you’ll get DFM feedback and a firm quote within 24–48 h.

  • Application, quantity plan, target lead time
  • Connector families, wire gauges, shielding & jacket needs
  • Labeling, tests and documentation requirements
DFM review IPC/WHMA-A-620 Traceable QA
Prefer email?

Send your brief to office@tps-elektronik.com.

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