Case Studies

TPS Elektronik supported a renewable energy customer in modernizing an existing power conversion unit. The project focused on an efficient buck-boost converter design, an integrated circuit protection concept, and software-based protection mechanisms. The scope included circuit design, calculations, PCB layout, testing, and system validation under defined operating conditions.

Initial Situation A company from the industrial communications sector approached TPS Elektronik with a complex production challenge. The client—an established accessories manufacturer—required a reliable contract manufacturing partner to modernize its product line of rugged connectors and mechanical components. Their previous supplier struggled with quality consistency and could not meet the specific requirements for waterproof electrical… Read More »

A leading consumer electronics manufacturer partnered with TPS Elektronik to solve growing inefficiencies in inventory, packaging, and warehouse operations. By introducing a digital inventory framework, lean kanban processes, standardized packaging workflows, and a modern warehouse management system, TPS Elektronik helped the client significantly reduce surplus stock, lower storage costs, and improve overall productivity. The result: a more transparent, efficient, and scalable supply chain tailored to the demands of the electronics industry.

Project Summary TPS Elektronik supported an energy and process-engineering company in preparing its new line of pressure vessels and monitoring devices for the Chinese market.Through coordinated material testing, corrosion and EMP analysis, documentation alignment, and certification support, TPS helped the client achieve compliance readiness and secure successful market approval. 1. Initial Situation A company in… Read More »

Initial Situation A manufacturer from the industrial automation sector approached TPS Elektronik with a pressing challenge:its aging power control unit no longer met modern EMC (electromagnetic compatibility) and electrical safety requirements. The company lacked in-house expertise and access to professional EMC testing facilities. The previous supplier had failed to provide reliable EMC/EMI testing support, and… Read More »

Initial Situation A healthcare-technology company approached TPS Elektronik to modernize a critical diagnostic device. The existing PCB was outdated, no longer supported by the previous supplier, and lacked sufficient documentation. After working with several software-only providers, the client realized they needed a partner capable of bridging PCB hardware and medical-device software — ensuring hardware reliability… Read More »

Initial Situation A precision engineering company approached TPS Elektronik with a complex challenge. They were looking for an ODM supplier capable of integrating electronic design with high-precision metal injection molding (MIM) manufacturing. After experiencing inconsistent quality from previous metal injection molding providers, the customer needed a partner who could combine ODM design expertise with the… Read More »

Initial Situation A company operating in the medical and datacom industries approached TPS Elektronik with a complex challenge. The client required comprehensive electronic design services to modernize an existing product line and sought a reliable partner for component sourcing, logistics, and customer data integration. As part of its expansion strategy, the company sought to enhance… Read More »

Initial Situation A fast-growing UK technology company approached TPS Elektronik with quality issues in its electronic components. Rapid scaling had outpaced existing quality processes. The client lacked a reliable partner for quality assurance (QA) and quality control (QC) across multiple product lines. There was also no consistent inspection benchmark in place. During initial audits, several… Read More »