Initial Situation
A certain company from the chemical and coating industry contacted TPS Elektronik with a dual challenge: they wanted to modernize their production quality processes while preparing for expansion into the Southeast Asia market. The customer needed reliable element testing services, consistent sample validation, and a system capable of generating uniform control materials for laboratory testing.
At the same time, the company sought cost reduction in the manufacturing industry to remain competitive. Their goal was to identify new cost reduction ideas in manufacturing while maintaining international standards and CE compliance for exports.
The existing system lacked a proper quality control sample generator, which made calibration inconsistent and certification audits difficult. Furthermore, the customer required professional support with international certification in product management to align operations with European and Asian regulatory frameworks.
A technical question also arose about the materials used in coatings, prompting the team to clarify what element is used in making paint and how to control its quality through element testing services.
Additionally, the project required compliance with local pol EMP (Electromagnetic Protection) standards, leading the customer to ask, “What is EMP?” and how to protect sensitive testing equipment from electromagnetic interference.
The TPS Solution
TPS Elektronik developed a comprehensive solution combining analytical testing, certification readiness, and cost optimization:
Quality Control and Sampling Automation
- Designed and implemented a quality control sample generator that produces consistent calibration samples for paint and coating analysis.
- Integrated automated traceability systems to reduce human error and improve data consistency.
Element Testing and Material Validation
- Conducted in-depth element testing services to determine what element is used in making paint, analyzing pigment composition and impurity levels.
- Provided detailed testing documentation for CE audit preparation and export compliance.
Certification and Compliance
- Assisted the customer in achieving international certification in product management, ensuring that all production and testing workflows met ISO and CE requirements.
- Verified full CE compliance through testing, documentation, and labeling review.
Electromagnetic and Environmental Protection
- Explained what is EMP and designed proper shielding for sensitive laboratory equipment.
- Implemented pol EMP standards for safe operation under high-voltage and test-lab environments.
Cost Optimization and Market Expansion
- Provided actionable cost reduction ideas in manufacturing, such as process standardization and material waste minimization.
- Delivered measurable cost reduction in manufacturing industry through optimized batch sizes and energy-efficient testing methods.
- Supported the client’s Southeast Asia market entry with localized documentation and compliance support.
Results
The collaboration between TPS Elektronik and the customer achieved significant improvements:
- Process consistency: The new quality control sample generator improved reproducibility of test results by 35%.
- Verified compliance: Successful CE compliance and international certification in product management enabled export to multiple regions.
- Cost efficiency: The company achieved 20% cost reduction in manufacturing industry through process optimization.
- Technical accuracy: Material validation identified the correct element used in making paint, enhancing quality assurance.
- Regional readiness: The customer entered the Southeast Asia market with fully documented CE- and EMP-compliant systems.
Conclusion
This project showcases TPS Elektronik’s ability to combine testing expertise, compliance knowledge, and manufacturing efficiency. By delivering element testing services, implementing a quality control sample generator, and supporting international certification in product management, TPS Elektronik enabled the customer to achieve global compliance and cost efficiency.
Through deep understanding of CE compliance, pol EMP, and what is EMP, as well as practical cost reduction ideas in manufacturing, TPS Elektronik helped the client expand successfully into the Southeast Asia market.
This case reaffirms TPS Elektronik’s position as a trusted partner for cost reduction in manufacturing industry, regulatory compliance, and quality assurance innovation.
