Initial Situation
A precision engineering company approached TPS Elektronik with a complex challenge. They were looking for an ODM supplier capable of integrating electronic design with high-precision metal injection molding (MIM) manufacturing.
After experiencing inconsistent quality from previous metal injection molding providers, the customer needed a partner who could combine ODM design expertise with the reliability of precision manufacturing.
The former manufacturing partner could no longer meet technical or economic requirements. Production delays, uneven surface quality, and insufficient testing created major bottlenecks. Local contract manufacturers also lacked the experience to combine electronic design and MIM production effectively.
The project required:
- A trusted ODM supplier able to manage tooling and production at scale.
- Precision mechanical parts produced by certified MIM specialists.
- Full responsibility from design to serial production.
- Compliance with international quality and industry standards.
The TPS Solution
TPS Elektronik implemented a comprehensive solution that combined ODM leadership with advanced manufacturing technologies.
ODM Leadership
- Took full responsibility as the primary ODM partner for product redesign and production readiness.
- Delivered complete ODM services, including design support, process optimization, and manufacturing execution.
Metal Injection Molding Expertise
- Partnered with accredited MIM suppliers to ensure high precision and consistent part quality.
- Collaborated closely with manufacturing partners in Europe and Asia to balance cost efficiency and quality assurance.
- Integrated advanced MIM processes for small, complex components with tight tolerances.
Tooling and Manufacturing
- Replaced the former vendor with TPS Elektronik’s specialized ODM tooling and manufacturing capabilities.
- Delivered robust, repeatable tooling solutions through a network of certified partners.
Global Manufacturing Network
- Provided scalable production capacities through TPS Elektronik’s international partner network.
- Ensured flexible sourcing options and reliable delivery across global supply chains.
Results
The collaboration achieved measurable improvements:
- Improved quality: Consistent part performance ensured through accredited suppliers and strict QA processes.
- Faster time-to-market: Optimized tooling and production cycles reduced lead time by approximately 25 %.
- Cost efficiency: Competitive pricing achieved through balanced sourcing between Europe and Asia.
- Reliable partnership: TPS Elektronik became a long-term ODM supplier, supporting stable and scalable production.
Conclusion
This project highlights TPS Elektronik’s role as a full-service ODM supplier and manufacturing partner. By combining design expertise, advanced metal injection molding technologies, and a global manufacturing network, TPS Elektronik delivered a seamless end-to-end solution — from design and tooling to serial production.
The result: modernized production, global scalability, and long-term competitive advantage for the customer.
