Initial Situation
A certain company from the industrial automation sector approached TPS Elektronik with a pressing challenge. They needed to upgrade an aging power control unit that failed to comply with modern EMC and safety requirements. The customer was unsure how to test electromagnetic compatibility effectively and lacked access to professional emc testing services.
The previous supplier could not provide reliable emc/emi testing services and the prototype consistently failed during regulatory evaluations. The unit generated significant interference, which made it unsuitable for CE approval. Additionally, no prior documentation or structured testing data existed.
The customer required:
- Full support in determining how to test electromagnetic compatibility during redesign.
- Access to accredited emi and emc testing services and global-standard emc test services.
- Reliable emc testing service partners who could cover conducted, radiated, and immunity tests.
- A complete suite of emi & emc testing services and emi/emc testing services to ensure compliance.
- Integration of electrical safety testing and electrical safety test procedures to cover all regulatory requirements.
The TPS Solution
TPS Elektronik implemented a structured approach, combining redesign expertise with accredited testing services:
Redesign for EMC Compliance
- Developed a new circuit and optimized PCB layout to reduce emissions.
- Applied design strategies based on international EMC guidelines, ensuring improved behavior.
Comprehensive EMC Testing
- Guided the customer step-by-step on how to test electromagnetic compatibility, from pre-compliance evaluation to full certification.
- Conducted complete emc testing services, including radiated and conducted emissions.
- Partnered with accredited labs to deliver emc/emi testing services and professional emi and emc testing services.
- Ensured all test phases complied with international emc test services standards.
Advanced EMI/EMC Verification
- Delivered a full package of emc testing service, emi & emc testing services, and emi/emc testing services.
- Confirmed product immunity against external interference, improving system stability.
Electrical Safety Integration
- Performed rigorous electrical safety testing and validation of insulation, grounding, and fault handling.
- Verified the product through multiple electrical safety test cycles to ensure compliance with CE and IEC standards.
Results
The partnership with TPS Elektronik delivered clear results:
- Full regulatory compliance: The redesigned product passed all EMC and safety requirements.
- Shortened certification timeline: With guided emc testing services and structured electrical safety testing, approval was achieved 30% faster.
- Improved reliability: System stability increased, reducing interference issues by more than 40%.
- Knowledge transfer: The client gained clarity on how to test electromagnetic compatibility, enabling smoother future developments.
Conclusion
This project highlights TPS Elektronik’s expertise in providing comprehensive emc testing services, including emc/emi testing services, emi and emc testing services, emi & emc testing services, and emi/emc testing services. By integrating robust electrical safety testing and repeated electrical safety test procedures, TPS Elektronik delivered a complete compliance solution.
Through this successful collaboration, the customer not only achieved CE approval but also secured a future-proof product line, confirming TPS Elektronik’s role as a trusted partner in EMC and safety compliance for industrial equipment.
