{"id":1065,"date":"2025-05-23T12:11:27","date_gmt":"2025-05-23T10:11:27","guid":{"rendered":"https:\/\/tps-elektronik.com\/services\/cable-assembly\/"},"modified":"2025-11-13T06:21:04","modified_gmt":"2025-11-13T05:21:04","slug":"cable-assembly","status":"publish","type":"services","link":"https:\/\/tps-elektronik.com\/en\/services\/ems\/cable-assembly\/","title":{"rendered":"Cable Assembly"},"content":{"rendered":"\n<!-- =========================\n     TPS Cable Assembly (EN)\n     ========================= -->\n<section id=\"tps-landing\" aria-label=\"TPS Cable Assembly\">\n\n  <!-- ========== Global Styles (scoped) ========== -->\n  <style>\n    #tps-landing{\n      --brand-blue:#104DA1;--ink:#111827;--text:#0a0a0a;--muted:#6b7280;--border:#e5e7eb;--bg:#fff;\n      --card-radius:18px;--chip-radius:999px;--shadow-1:0 1px 2px rgba(0,0,0,.03);--shadow-2:0 6px 18px rgba(0,0,0,.08);--shadow-3:0 10px 30px rgba(0,0,0,.10);\n      font-family:system-ui,-apple-system,Segoe 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Custom Cable &amp; Harness Assembly \u2013\n            <span class=\"sub\">Power, Signal, RF, Fiber, Pneumatic<\/span>\n          <\/h1>\n          <p class=\"lead\">\n            From cut &#038; strip to crimp, solder, shielding, labeling and final test:\n            we build documented, repeatable cable sets and wire harnesses for electronics,\n            machinery, vehicles and defense.\n          <\/p>\n          <div class=\"cta\">\n            <a class=\"btn btn-primary\" href=\"#quote\">Request a quote<\/a>\n            <a class=\"btn btn-ghost\" href=\"#services\">See capabilities<\/a>\n          <\/div>\n          <div class=\"chips\" aria-label=\"Highlights\">\n            <span class=\"chip\">Quote in 24\u201348 h<\/span>\n            <span class=\"chip\">IPC\/WHMA-A-620<\/span>\n            <span class=\"chip\">100% continuity test<\/span>\n            <span class=\"chip\">Labels &#038; documentation<\/span>\n          <\/div>\n        <\/div>\n        <div class=\"media\">\n          <img src=\"https:\/\/tps-elektronik.com\/wp-content\/uploads\/2025\/10\/TPS-Elektronik-Cable-Assembly.jpg\" alt=\"Automated crimp process for custom wire harness\" loading=\"eager\" decoding=\"async\">\n        <\/div>\n      <\/div>\n    <\/div>\n  <\/section>\n\n  <!-- ================== (Optional) VIDEO ================== -->\n  <section id=\"video\" aria-labelledby=\"video-title\">\n    <div class=\"wrap\">\n      <div class=\"grid\">\n        <div class=\"frame\">\n          <video id=\"tps-explainer\" playsinline muted loop autoplay preload=\"metadata\" controls controlslist=\"nodownload\"\n                 src=\"https:\/\/tps-elektronik.com\/wp-content\/uploads\/2025\/10\/TPS-Elektronik-Cable-Assembly.mp4\">\n          <\/video>\n        <\/div>\n        <div>\n          <h2 id=\"video-title\">Shopfloor snapshot: from cut &amp; strip to final test<\/h2>\n          <p>Short clips from automated cutting, crimping and labeling through to continuity\/HV checks.<\/p>\n          <ul>\n            <li>Real processes &amp; fixtures \u2013 not stock footage<\/li>\n            <li>Traceable results and serialized outputs<\/li>\n            <li>Designed for fast internal decision making<\/li>\n          <\/ul>\n          <div class=\"cta\">\n            <a href=\"#quote\" class=\"primary\">Start a project<\/a>\n            <a href=\"tel:+492161495260\" class=\"ghost\" aria-label=\"Call us now\">Call us<\/a>\n          <\/div>\n        <\/div>\n      <\/div>\n    <\/div>\n  <\/section>\n\n  <!-- ============== SERVICES GRID ========== -->\n  <section id=\"services\" aria-labelledby=\"services-title\">\n    <div class=\"wrap\">\n      <div class=\"topbar\">\n        <h2 id=\"services-title\">Capabilities at a glance<\/h2>\n        <a href=\"#quote\">Request a quote \u2192<\/a>\n      <\/div>\n\n      <div class=\"grid\" role=\"list\">\n        <article class=\"card\" role=\"listitem\">\n          <div class=\"icon\">\ud83d\udd0c<\/div>\n          <h3>Power &amp; Control Harnesses<\/h3>\n          <p>Multi-core looms, splices, breakouts, over-molded strain reliefs.<\/p>\n          <ul><li>Jackets: PVC, PUR, TPE, Silicone, PTFE\/FEP<\/li><li>Foil\/braid shield to EMI spec<\/li><\/ul>\n        <\/article>\n\n        <article class=\"card\" role=\"listitem\">\n          <div class=\"icon\">\ud83d\udce1<\/div>\n          <h3>RF \/ Coax<\/h3>\n          <p>SMA, SMB, TNC, BNC jumpers, panel feeds, adapters &amp; caps.<\/p>\n          <ul><li>VNA sweep &amp; TDR verification<\/li><li>Impedance-controlled builds<\/li><\/ul>\n        <\/article>\n\n        <article class=\"card\" role=\"listitem\">\n          <div class=\"icon\">\ud83d\udca1<\/div>\n          <h3>Fiber Optic<\/h3>\n          <p>SC \/ ST \/ LC (simplex\/duplex), low-loss assemblies with reports.<\/p>\n          <ul><li>UPC\/APC polish<\/li><li>IL\/RL certificates, OTDR on request<\/li><\/ul>\n        <\/article>\n\n        <article class=\"card\" role=\"listitem\">\n          <div class=\"icon\">\ud83d\udee1\ufe0f<\/div>\n          <h3>Circular &amp; MIL<\/h3>\n          <p>M8\/M12, push-pull, IP67\/69K; MIL-spec connectors &amp; backshells.<\/p>\n          <ul><li>EMI spring fingers, booting, lacing<\/li><li>Automotive &amp; defense programs<\/li><\/ul>\n        <\/article>\n\n        <article class=\"card\" role=\"listitem\">\n          <div class=\"icon\">\ud83e\uddf0<\/div>\n          <h3>Panel &amp; Box Build<\/h3>\n          <p>Back-panels, plate work, enclosure integration and labeling.<\/p>\n          <ul><li>Mechanical finishing &amp; deburr<\/li><li>Documented assembly travelers<\/li><\/ul>\n        <\/article>\n\n        <article class=\"card\" role=\"listitem\">\n          <div class=\"icon\">\u2714\ufe0f<\/div>\n          <h3>Testing &amp; Documentation<\/h3>\n          <p>Continuity\/pin-map 100%, HV\/IR per spec, serialization.<\/p>\n          <ul><li>IPC\/WHMA-A-620 Class II\/III<\/li><li>Traceable lots &amp; QA reports<\/li><\/ul>\n        <\/article>\n      <\/div>\n    <\/div>\n  <\/section>\n\n  <!-- ==================== FAQ ================= -->\n  <section id=\"faq\" aria-labelledby=\"faq-title\">\n    <div class=\"wrap\">\n      <h2 id=\"faq-title\">Frequently Asked Questions<\/h2>\n      <p class=\"lead\">Short answers to the most common questions on specs, testing and lead times.<\/p>\n\n      <div class=\"items\">\n        <details>\n          <summary><span class=\"chev\">\u203a<\/span> What connector families do you support?<\/summary>\n          <div class=\"answer\">From crimp\/IDC\/screw cup to circular (M8\/M12), D-sub, MicroFit\/Mini-Fit, JST, RF (SMA\/SMB\/TNC\/BNC) and MIL-spec families \u2014 including panel feeds and backshells.<\/div>\n        <\/details>\n\n        <details>\n          <summary><span class=\"chev\">\u203a<\/span> Do you test 100% of assemblies?<\/summary>\n          <div class=\"answer\">Yes. Continuity\/pin-map is 100% standard. HV\/IR, VNA (RF) and IL\/RL (fiber) are added per specification with documented results.<\/div>\n        <\/details>\n\n        <details>\n          <summary><span class=\"chev\">\u203a<\/span> What standards do you build to?<\/summary>\n          <div class=\"answer\">IPC\/WHMA-A-620 Class II\/III as specified, with sample pull tests and traceable lot control.<\/div>\n        <\/details>\n\n        <details>\n          <summary><span class=\"chev\">\u203a<\/span> Typical lead times?<\/summary>\n          <div class=\"answer\">Quotes in <strong>24\u201348 h<\/strong>. Prototypes from <strong>1\u20132 weeks<\/strong>, series ramp per program and material availability.<\/div>\n        <\/details>\n\n        <details>\n          <summary><span class=\"chev\">\u203a<\/span> Can you support labeling &amp; documentation?<\/summary>\n          <div class=\"answer\">Yes \u2014 shrink labels, laser marks, barcodes\/QR, travelers, BOM\/revision control and serialization are available.<\/div>\n        <\/details>\n      <\/div>\n\n      <div class=\"note\">\n        Still have a question? <a href=\"#quote\">Start a project<\/a> or email us at\n        <a href=\"mailto:office@tps-elektronik.com\">office@tps-elektronik.com<\/a>.\n      <\/div>\n    <\/div>\n  <\/section>\n\n  <!-- ================== QUOTE ================= -->\n  <section id=\"quote\" aria-labelledby=\"quote-title\">\n    <div class=\"wrap\">\n      <div class=\"grid\">\n        <div>\n          <h2 id=\"quote-title\">REQUEST A QUOTE<\/h2>\n          <p class=\"lead\">Send your key details \u2014 you\u2019ll get DFM feedback and a firm quote within <strong>24\u201348 h<\/strong>.<\/p>\n          <ul>\n            <li>Application, quantity plan, target lead time<\/li>\n            <li>Connector families, wire gauges, shielding &amp; jacket needs<\/li>\n            <li>Labeling, tests and documentation requirements<\/li>\n          <\/ul>\n          <div class=\"badges\" aria-label=\"Trust\">\n            <span class=\"badge\">DFM review<\/span>\n            <span class=\"badge\">IPC\/WHMA-A-620<\/span>\n            <span class=\"badge\">Traceable QA<\/span>\n          <\/div>\n          <div class=\"box\">\n            <div class=\"t\">Prefer email?<\/div>\n            <p>Send your brief to <a href=\"mailto:office@tps-elektronik.com\">office@tps-elektronik.com<\/a>.<\/p>\n          <\/div>\n        <\/div>\n\n        <!-- WPForms Shortcode inside white card -->\n        <div class=\"form-card\">\n          <style id=\"wpforms-css-vars-5233\">\n\t\t\t\t#wpforms-5233 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