{"id":14800,"date":"2026-07-17T09:00:00","date_gmt":"2026-07-17T07:00:00","guid":{"rendered":"https:\/\/tps-elektronik.com\/?p=14800"},"modified":"2026-06-18T07:42:00","modified_gmt":"2026-06-18T05:42:00","slug":"what-is-tps-high-power-density-open-frame-power-supply-for-compact-industrial-systems-and-why-it-is-key-for-space-saving-and-high-efficiency-power-conversion","status":"publish","type":"post","link":"https:\/\/tps-elektronik.com\/en\/what-is-tps-high-power-density-open-frame-power-supply-for-compact-industrial-systems-and-why-it-is-key-for-space-saving-and-high-efficiency-power-conversion\/","title":{"rendered":"What Is TPS High Power Density Open Frame Power Supply for Compact Industrial Systems and Why It Is Key for Space Saving and High Efficiency Power Conversion?"},"content":{"rendered":"<article class=\"product-blog\" lang=\"en\"><header>\n<p>For system integrators, panel builders, and engineering\u2011driven procurement teams. Which selecting a power supply is not only about wattage. It also involves thermal margins, EMC behavior, safety documentation. And whether the system passes acceptance testing without rework. In compact industrial systems\u2014where every cubic centimeter of enclosure space is contested. The physical size of the power supply can become the single most limiting factor in the entire design.<\/p>\n<p>The <a href=\"https:\/\/www.shop-tps.com\/shop\/category\/power-supply-open-frame-enclosed-8\" target=\"_blank\" rel=\"noopener noreferrer nofollow\"><strong>TPS high power density open frame power supply<\/strong><\/a> range addresses this challenge directly. By delivering high wattage in a PCB\u2011mount, open\u2011frame format, these units enable system designers to maximize functional electronics within a given enclosure volume. From the ultra\u2011compact 24\u202fW TPS\u2011MPT24S\u20115V to the powerful 225\u202fW TPS\u2011GSH225S\u201112V, the TPS portfolio provides a scalable solution for space\u2011constrained industrial power conversion.<\/p>\n<\/header><nav class=\"toc\" aria-label=\"Table of Contents\">\n<h2 id=\"toc-en\">Table of Contents<\/h2>\n<ol>\n<li><a href=\"#en-what-it-is\">What an open frame power supply is and why it saves space<\/a><\/li>\n<li><a href=\"#en-range\">TPS high power density open frame range overview<\/a><\/li>\n<li><a href=\"#en-electrical\">Electrical performance: wide input, high efficiency, and low ripple<\/a><\/li>\n<li><a href=\"#en-thermal\">Thermal design and power density<\/a><\/li>\n<li><a href=\"#en-protection\">Protection functions: overload, short circuit, and surge<\/a><\/li>\n<li><a href=\"#en-mechanical\">Mechanical integration: mounting, cooling, and wiring<\/a><\/li>\n<li><a href=\"#en-compliance\">Compliance and safety: isolation, EMC, and standards<\/a><\/li>\n<li><a href=\"#en-applications\">Application scenarios: embedded systems, gateways, and industrial controls<\/a><\/li>\n<li><a href=\"#en-rfq\">RFQ checklist for open frame power supplies<\/a><\/li>\n<li><a href=\"#en-faq\">Frequently Asked Questions<\/a><\/li>\n<\/ol>\n<\/nav>\n<section>\n<h2 id=\"en-what-it-is\">What an open frame power supply is and why it saves space<\/h2>\n<p>An <strong>open frame power supply<\/strong> consists of a populated printed circuit board with all power components\u2014transformer, semiconductors, capacitors, and control circuitry. Which exposed and intended for integration into a larger system enclosure. Unlike a cased or DIN\u2011rail power supply, which carries its own protective housing. The open\u2011frame design relies on the end\u2011product\u2019s enclosure to provide touch protection, environmental shielding, and defined airflow. This eliminates the volume, weight, and cost of a redundant outer case. Which enabling significantly higher power density within the host system.<\/p>\n<p>In a typical industrial embedded controller, an open\u2011frame PSU can mounted directly onto the chassis or system PCB, using the available enclosure volume with minimal wasted space. This is particularly valuable in applications such as compact machine vision cameras, IoT gateways, and small\u2011form\u2011factor automation controllers. Where space is at an absolute premium. The TPS open\u2011frame portfolio, available on the <a href=\"https:\/\/www.shop-tps.com\/shop\/category\/power-supply-open-frame-enclosed-8\" target=\"_blank\" rel=\"noopener noreferrer nofollow\">open frame and enclosed power supply category page.<\/a> Which is specifically engineered for this integration model.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-14890\" src=\"https:\/\/tps-elektronik.com\/wp-content\/uploads\/2026\/06\/0717-5-TPS-MPH250S-12V-Open-Frame-Power-Supply.png\" alt=\"TPS-MPH250S-12V Open Frame Power Supply\" width=\"1024\" height=\"683\" srcset=\"https:\/\/tps-elektronik.com\/wp-content\/uploads\/2026\/06\/0717-5-TPS-MPH250S-12V-Open-Frame-Power-Supply.png 1024w, https:\/\/tps-elektronik.com\/wp-content\/uploads\/2026\/06\/0717-5-TPS-MPH250S-12V-Open-Frame-Power-Supply-600x400.png 600w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/p>\n<\/section>\n<section>\n<h2 id=\"en-range\">TPS high power density open frame range overview<\/h2>\n<p>The TPS open frame power supply family spans a wide power range. Which offering a solution for almost any compact industrial system. Key models include:<\/p>\n<ul>\n<li><strong><a href=\"https:\/\/www.shop-tps.com\/shop\/tps-mpt24s-5v-28399?category=8#attr=\" target=\"_blank\" rel=\"noopener noreferrer nofollow\">TPS\u2011MPT24S\u20115V<\/a><\/strong>: A 24\u202fW unit delivering 5\u202fV at 4.8\u202fA, with a universal AC input and high efficiency in a compact PCB format.<\/li>\n<li><strong><a href=\"https:\/\/www.shop-tps.com\/shop\/tps-ysu50sl-5v-28366?category=8#attr=\" target=\"_blank\" rel=\"noopener noreferrer nofollow\">TPS\u2011YSU50SL\u20115V<\/a><\/strong>: A 50\u202fW power supply offering a regulated 5\u202fV output, which suitable for logic and sensor supplies in tight spaces.<\/li>\n<li><strong><a href=\"https:\/\/www.shop-tps.com\/shop\/tps-mpt72s-12v-28376#attr=\" target=\"_blank\" rel=\"noopener noreferrer nofollow\">TPS\u2011MPT72S\u201112V<\/a><\/strong>: A 72\u202fW unit with an exceptionally wide input range of 176\u2013500\u202fV AC (derated from 100\u202fV AC), 12\u202fV output at 6\u202fA. And a compact footprint of just 101.6\u202f\u00d7\u202f50.8\u202f\u00d7\u202f30\u202fmm. This model features a three\u2011phase four\u2011wire input, 4000\u202fVAC isolation, and comprehensive protection functions.<\/li>\n<li><strong><a href=\"https:\/\/www.shop-tps.com\/shop\/tps-gsh225s-12v-28334?category=8#attr=\" target=\"_blank\" rel=\"noopener noreferrer nofollow\">TPS\u2011GSH225S\u201112V<\/a><\/strong>: A 225\u202fW high\u2011power\u2011density model with active PFC, which delivering 12\u202fV at 18.75\u202fA. Suitable for demanding embedded computing and motor control applications.<\/li>\n<\/ul>\n<p>All models share the open\u2011frame design philosophy: they supplied as a bare PCB with mounting holes. Which ready for direct integration. This approach eliminates the need for additional enclosures and maximizes power per unit volume.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-14885\" src=\"https:\/\/tps-elektronik.com\/wp-content\/uploads\/2026\/06\/0717-4-TPS-YSU50SL-5V-Open-Frame-Power-Supply.png\" alt=\"TPS-YSU50SL-5V Open Frame Power Supply\" width=\"1024\" height=\"683\" srcset=\"https:\/\/tps-elektronik.com\/wp-content\/uploads\/2026\/06\/0717-4-TPS-YSU50SL-5V-Open-Frame-Power-Supply.png 1024w, https:\/\/tps-elektronik.com\/wp-content\/uploads\/2026\/06\/0717-4-TPS-YSU50SL-5V-Open-Frame-Power-Supply-600x400.png 600w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/p>\n<\/section>\n<section>\n<h2 id=\"en-electrical\">Electrical performance: wide input, high efficiency, and low ripple<\/h2>\n<p>Industrial environments present unpredictable AC mains conditions. The TPS\u2011MPT72S\u201112V, for example, accepts an input voltage from 176\u202fV AC to 500\u202fV AC at full rated power, and operates with 50\u202f% derating down to 100\u202fV AC. This ultra\u2011wide range allows the same power supply to deployed across global single\u2011phase and three\u2011phase installations. Which reducing the number of parts that OEMs must qualify and stock. The three\u2011phase four\u2011wire input design provides additional flexibility for connections between a live and neutral or between two live conductors.<\/p>\n<p>Efficiency is a critical parameter for high\u2011power\u2011density designs because every watt of loss generates heat that must be dissipated within the host enclosure. TPS open\u2011frame supplies achieve typical efficiencies of \u226586\u202f%, with higher\u2011power models reaching even higher values. The output ripple maintained below 150\u202fmV peak\u2011to\u2011peak. Which ensuring clean power for sensitive analog and digital circuits. The output voltage is factory\u2011set and tightly regulated, with a load regulation typically within \u00b11\u202f%.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-14875\" src=\"https:\/\/tps-elektronik.com\/wp-content\/uploads\/2026\/06\/Wide-Input-Voltage-Range-Diagram-100\u2011500VAC-Three\u2011Phase-Open-Frame-Power-Supply-\u2013-TPS-Elektronik-3.jpg\" alt=\"Wide Input Voltage Range Diagram 100\u2011500VAC Three\u2011Phase Open Frame Power Supply \u2013 TPS Elektronik Weitbereichseingangsspannungs\u2011Diagramm 100\u2011500VAC Dreiphasen Open\u2011Frame\u2011Netzteil \u2013 TPS Elektronik\" width=\"1920\" height=\"1078\" \/><\/p>\n<\/section>\n<section>\n<h2 id=\"en-thermal\">Thermal design and power density<\/h2>\n<p>Achieving high power density in a small form factor requires careful thermal management. The TPS\u2011MPT72S measures just 101.6\u202f\u00d7\u202f50.8\u202f\u00d7\u202f30\u202fmm and weighs only 158\u202fg, yet delivers 72\u202fW of regulated power. This power density\u2014approximately 470\u202fW per liter. Which made possible by efficient switching topologies, low\u2011loss semiconductor devices, and a PCB layout optimized for heat spreading. The open\u2011frame construction itself contributes to thermal performance by allowing direct airflow over components when the host enclosure ventilated.<\/p>\n<p>The operating ambient temperature range is \u221230\u202f\u00b0C to +60\u202f\u00b0C, with derating at the upper end of the range. The unit designed for natural convection cooling. Which eliminating the need for a fan and its associated reliability risks. For system integrators, this means the power supply can placed in locations where forced air is unavailable or undesirable. Each unit undergoes a 100\u202f% full\u2011load burn\u2011in test before shipment. Which verifying thermal stability and long\u2011term reliability.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-14870\" src=\"https:\/\/tps-elektronik.com\/wp-content\/uploads\/2026\/06\/Overload-Short\u2011Circuit-Protection-Hiccup-Mode-Open-Frame-Power-Supply-Recovery-\u2013-TPS-Elektronik-4.jpg\" alt=\"Overload Short\u2011Circuit Protection Hiccup Mode Open Frame Power Supply Recovery \u2013 TPS Elektronik \u00dcberlast\u2011Kurzschlussschutz Hiccup\u2011Modus Open\u2011Frame\u2011Netzteil Wiederherstellung \u2013 TPS Elektronik\" width=\"1920\" height=\"1078\" \/><\/p>\n<\/section>\n<section>\n<h2 id=\"en-protection\">Protection functions: overload, short circuit, and surge<\/h2>\n<p>The TPS open\u2011frame series incorporates a full suite of protection functions that safeguard both the power supply and the connected load. Overload protection limits the output current when the load exceeds the rated value. Which operating between 115\u202f% and 180\u202f% of rated power. Short\u2011circuit protection employs a hiccup mode: in the event of a short, the output shuts down and the unit periodically attempts to restart. Once the fault cleared, normal operation resumes automatically\u2014no manual intervention or power cycling required.<\/p>\n<p>Overvoltage protection shuts down the output if the internal regulation loop fails. Which preventing a catastrophic overvoltage event from reaching the load. The TPS\u2011MPT72S also includes input surge protection, guarding against voltage spikes that can occur on industrial power lines. Collectively, these protection mechanisms reduce field failures and simplify system\u2011level safety design.<\/p>\n<\/section>\n<section>\n<h2 id=\"en-mechanical\">Mechanical integration: mounting, cooling, and wiring<\/h2>\n<p>The open\u2011frame form factor designed for direct integration into the host system. TPS power supplies include multiple mounting holes for secure attachment to a chassis or bulkhead. The input and output connectors are typically screw\u2011terminal blocks or solder pins. Which providing reliable electrical connections that withstand vibration and thermal cycling. The compact dimensions\u2014exemplified by the TPS\u2011MPT72S at 101.6\u202f\u00d7\u202f50.8\u202f\u00d7\u202f30\u202fmm\u2014allow the PSU to placed adjacent to the load, minimizing voltage drops and cable clutter.<\/p>\n<p>When integrating an open\u2011frame PSU, the system designer must provide adequate clearance for airflow and ensure that the enclosure meets touch\u2011safety requirements. The TPS\u2011MPT72S features 4000\u202fVAC input\u2011to\u2011output isolation. Which supports compliance with reinforced insulation requirements defined in IEC\u202f62368\u20111. This high isolation voltage provides an extra margin of safety for equipment operating in harsh electrical environments. The power supply also compliant with GB\u202f4943.1\u20112011 and meets EN\u202f55032 Class\u202fA EMC requirements, simplifying the host system\u2019s path to regulatory approval.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-14880\" src=\"https:\/\/tps-elektronik.com\/wp-content\/uploads\/2026\/06\/0717-3-TPS-MPT72S-12V-Open-Frame-Power-Supply.png\" alt=\"TPS-MPT72S-12V Open Frame Power Supply\" width=\"1024\" height=\"683\" srcset=\"https:\/\/tps-elektronik.com\/wp-content\/uploads\/2026\/06\/0717-3-TPS-MPT72S-12V-Open-Frame-Power-Supply.png 1024w, https:\/\/tps-elektronik.com\/wp-content\/uploads\/2026\/06\/0717-3-TPS-MPT72S-12V-Open-Frame-Power-Supply-600x400.png 600w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/p>\n<\/section>\n<section>\n<h2 id=\"en-compliance\">Compliance and safety: isolation, EMC, and standards<\/h2>\n<p>Any power supply integrated into equipment destined for the European market must support compliance with the Low Voltage Directive (2014\/35\/EU) and the EMC Directive (2014\/30\/EU). TPS open\u2011frame power supplies designed and tested to meet <a href=\"https:\/\/webstore.iec.ch\/en\/publication\/69308\" target=\"_blank\" rel=\"noopener noreferrer nofollow\">IEC\u202f62368\u20111<\/a>, the hazard\u2011based safety standard for AV, ICT, and industrial equipment. The 4000\u202fVAC isolation provides galvanic separation between the primary and secondary circuits. Which supporting SELV output classification and operator safety.<\/p>\n<p>EMC compliance demonstrated against EN\u202f55032 Class\u202fA (CISPR\u202f32) for conducted and radiated emissions. The power supply is a component in the overall EMC path. Final system\u2011level compliance depends on the enclosure design, cable routing, and grounding strategy. TPS provides a Declaration of Conformity and supporting test documentation with each shipment, which assisting the system integrator in compiling the necessary technical file for CE marking.<\/p>\n<\/section>\n<section>\n<h2 id=\"en-applications\">Application scenarios: embedded systems, gateways, and industrial controls<\/h2>\n<p>The TPS high power density open frame power supply serves a wide range of compact industrial applications:<\/p>\n<ul>\n<li><strong>Embedded controllers and edge gateways<\/strong>: Powering ARM\u2011based or x86 embedded computers that require a compact, efficient 12\u202fV or 5\u202fV supply.<\/li>\n<li><strong>Machine vision and sensor systems<\/strong>: Providing clean, regulated power to high\u2011resolution cameras and laser sensors where space is limited.<\/li>\n<li><strong>Industrial IoT and communication modules<\/strong>: Supplying power to routers, protocol converters, and wireless access points in compact DIN\u2011rail or wall\u2011mount enclosures.<\/li>\n<li><strong>Motor drives and robotics<\/strong>: Delivering isolated, high\u2011wattage DC power for servo drives and robotic controllers in constrained mechanical packages.<\/li>\n<\/ul>\n<\/section>\n<section>\n<h2 id=\"en-rfq\">RFQ checklist for open frame power supplies<\/h2>\n<ul>\n<li><strong>Output voltage and current<\/strong>: Required DC output (e.g., 5\u202fV, 12\u202fV, 24\u202fV, 48\u202fV) and load current.<\/li>\n<li><strong>Input voltage range<\/strong>: Nominal AC mains voltage, and whether a wide or three\u2011phase input is needed.<\/li>\n<li><strong>Power rating<\/strong>: Total required wattage, including any short\u2011term peak demands.<\/li>\n<li><strong>Isolation requirements<\/strong>: Basic or reinforced insulation, minimum withstand voltage.<\/li>\n<li><strong>Mechanical constraints<\/strong>: Maximum allowable dimensions and mounting hole pattern.<\/li>\n<li><strong>Cooling strategy<\/strong>: Natural convection or forced air, and available airflow in the host enclosure.<\/li>\n<li><strong>Certifications<\/strong>: IEC\u202f62368\u20111, GB\u202f4943.1, EN\u202f55032 Class\u202fA\/B, or customer\u2011specific.<\/li>\n<li><strong>Quantities and schedule<\/strong>: Prototype, pilot, and series production volumes.<\/li>\n<\/ul>\n<p><a href=\"https:\/\/www.shop-tps.com\/shop\/category\/power-supply-open-frame-enclosed-8\" target=\"_blank\" rel=\"noopener noreferrer nofollow\"><strong>Browse TPS open frame power supplies and request a quote \u2192<\/strong><\/a><\/p>\n<\/section>\n<section>\n<h2 id=\"en-faq\">Frequently Asked Questions<\/h2>\n<p><strong>What is the difference between an open\u2011frame and an enclosed power supply?<\/strong><br \/>An open\u2011frame power supply is a bare PCB assembly intended for integration into a larger system enclosure that provides touch protection. An enclosed power supply has its own protective metal or plastic housing and can be used as a standalone unit.<\/p>\n<p><strong>Can the TPS\u2011MPT72S be used with a single\u2011phase supply?<\/strong><br \/>Yes. The TPS\u2011MPT72S supports single\u2011phase operation across a wide input range of 176\u2013500\u202fV AC (full power) and 100\u2013176\u202fV AC (50\u202f% derated).<\/p>\n<p><strong>How is the open\u2011frame power supply cooled?<\/strong><br \/>The TPS open\u2011frame series is designed for natural convection cooling. Adequate clearance for airflow must be provided in the host enclosure.<\/p>\n<p><strong>Does the TPS\u2011MPT72S provide overvoltage protection?<\/strong><br \/>Yes. Overvoltage protection shuts down the output if the internal regulation fails, preventing damage to the load.<\/p>\n<p><strong>Where can I find detailed technical specifications?<\/strong><br \/>Datasheets and compliance certificates are available on the <a href=\"https:\/\/www.shop-tps.com\/shop\/category\/power-supply-open-frame-enclosed-8\" target=\"_blank\" rel=\"noopener noreferrer nofollow\">TPS open frame power supply category page<\/a>.<\/p>\n<\/section>\n<footer style=\"background: #2d5797; padding: 30px; border-radius: 14px; margin-top: 40px;\">\n<p style=\"color: #ffffff; font-size: 16px; line-height: 1.6; margin: 0;\"><strong>Next step:<\/strong> Maximize your enclosure space with a high\u2011density, PCB\u2011mount power supply that delivers efficiency and reliability. <a style=\"color: #ffffff; font-weight: 600; text-decoration: underline; display: block; margin-top: 10px;\" href=\"https:\/\/www.shop-tps.com\/shop\/category\/power-supply-open-frame-enclosed-8\" 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Which selecting a power supply is not only about wattage. It also involves thermal margins, EMC behavior, safety documentation. And whether the system passes acceptance testing without rework. In compact industrial systems\u2014where every cubic centimeter of enclosure space is contested. The physical size of the power\u2026 <a href=\"https:\/\/tps-elektronik.com\/en\/what-is-tps-high-power-density-open-frame-power-supply-for-compact-industrial-systems-and-why-it-is-key-for-space-saving-and-high-efficiency-power-conversion\/\">Read More &raquo;<\/a><\/p>\n","protected":false},"author":9,"featured_media":14890,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[53],"tags":[],"class_list":["post-14800","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-production"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.0 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>What Is TPS High Power Density Open Frame Power Supply for Compact Industrial Systems and Why It Is Key for Space Saving and High Efficiency Power Conversion? - TPS<\/title>\n<meta name=\"description\" content=\"TPS high power density open frame power supply deliver space\u2011saving, efficient AC\u2011DC conversion for compact industrial systems. 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