{"id":2813,"date":"2025-10-16T09:00:00","date_gmt":"2025-10-16T07:00:00","guid":{"rendered":"https:\/\/tps-elektronik.com\/?post_type=case_studies&#038;p=2813"},"modified":"2025-11-21T03:01:52","modified_gmt":"2025-11-21T02:01:52","slug":"pcb-design-medical-device-software-development-case","status":"publish","type":"case_studies","link":"https:\/\/tps-elektronik.com\/en\/case-studies\/pcb-design-medical-device-software-development-case\/","title":{"rendered":"TPS Elektronik: Modernization of a Medical Diagnostic Device"},"content":{"rendered":"\n<h2 class=\"wp-block-heading\">Initial Situation<\/h2>\n\n\n\n<p>A healthcare-technology company approached <strong>TPS Elektronik<\/strong> to modernize a critical diagnostic device. The existing PCB was outdated, no longer supported by the previous supplier, and lacked sufficient documentation.<\/p>\n\n\n\n<p>After working with several software-only providers, the client realized they needed a partner capable of <strong>bridging <a href=\"https:\/\/tps-elektronik.com\/en\/services\/ems\/pcb-assembly\/\">PCB<\/a><\/strong> <strong>hardware and <a href=\"https:\/\/en.wikipedia.org\/wiki\/Medical_device\" target=\"_blank\" rel=\"noopener noreferrer nofollow\">medical-device<\/a> software<\/strong> \u2014 ensuring hardware reliability and software compatibility within one integrated process.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Challenge<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Outdated hardware platform and incomplete design documentation<\/li>\n\n\n\n<li>Need for a new PCB architecture and layout matched to medical requirements<\/li>\n\n\n\n<li>Tight integration between embedded hardware, drivers, and communication stacks<\/li>\n\n\n\n<li>Transparent budgeting and manufacturability from prototype to pilot series<\/li>\n\n\n\n<li>Coordination with international manufacturing partners<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>The TPS Elektronik Solution<\/strong><\/h2>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>1. PCB Redesign &amp; Layout<\/strong><\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Developed a new circuit architecture and optimized multilayer layout (signal integrity, EMC, and thermal management).<\/li>\n\n\n\n<li>Created complete documentation to support conformity assessment and long-term maintenance.<\/li>\n\n\n\n<li>Conducted reliability, DFT, and DFM reviews to ensure consistent manufacturability.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>2. End-to-End Manufacturing Support<\/strong><\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Organized rapid prototyping and pilot runs with suppliers matched to the required PCB stack-up.<\/li>\n\n\n\n<li>Coordinated with global manufacturing partners to balance cost, lead time, and scalability.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>3. Embedded Hardware &amp; Software Integration<\/strong><\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Implemented hardware drivers and communication interfaces aligned with the client\u2019s software structure.<\/li>\n\n\n\n<li>Collaborated with the client\u2019s software development team to ensure stable interfaces and secure data handling.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>4. Tools, Verification &amp; Consulting<\/strong><\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Utilized professional ECAD toolchains and automated checks (DRC\/ERC, impedance control, BOM\/version control).<\/li>\n\n\n\n<li>Advised on network topology and hardware partitioning for optimal system performance.<\/li>\n\n\n\n<li>Supported the client during documentation preparation for conformity assessment.<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Results<\/strong><\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Regulatory readiness:<\/strong> The redesigned PCB and documentation supported the client\u2019s conformity assessment activities.<\/li>\n\n\n\n<li><strong>Improved reliability:<\/strong> The optimized layout reduced noise susceptibility and improved system stability in internal testing.<\/li>\n\n\n\n<li><strong>Cost transparency:<\/strong> Early DFM\/DFT reviews and multi-source planning improved predictability of development costs and lead times.<\/li>\n\n\n\n<li><strong>Faster project delivery:<\/strong> Integrated design-to-pilot workflows shortened internal time-to-market compared to the previous product generation (per the client\u2019s tracking).<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Key Takeaway<\/strong><\/h2>\n\n\n\n<p>By combining <strong>PCB redesign<\/strong>, <strong>embedded development<\/strong>, and <strong>manufacturing coordination<\/strong>, <strong>TPS Elektronik<\/strong> delivered a cohesive hardware-software foundation for a modernized diagnostic device.<br>The result: a compliant, maintainable platform ready for future product generations.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Next Steps<\/strong><\/h2>\n\n\n\n<p>If you plan to modernize a regulated device or align your PCB with embedded requirements, <strong>TPS Elektronik<\/strong> will be glad to provide initial guidance and discuss suitable solutions.<\/p>\n\n\n\n<p>Learn more about our <a href=\"#\">PCB Design<\/a> and related <a href=\"https:\/\/tps-elektronik.com\/en\/services\/ems\/\">engineering services<\/a>.<\/p>\n\n\n<style id=\"wpforms-css-vars-4659-block-4207612f-8cee-4ed7-81f1-1dce830ec1e6\">\n\t\t\t\t#wpforms-4659.wpforms-block-4207612f-8cee-4ed7-81f1-1dce830ec1e6 {\n\t\t\t\t--wpforms-field-size-input-height: 43px;\n--wpforms-field-size-input-spacing: 15px;\n--wpforms-field-size-font-size: 16px;\n--wpforms-field-size-line-height: 19px;\n--wpforms-field-size-padding-h: 14px;\n--wpforms-field-size-checkbox-size: 16px;\n--wpforms-field-size-sublabel-spacing: 5px;\n--wpforms-field-size-icon-size: 1;\n--wpforms-label-size-font-size: 16px;\n--wpforms-label-size-line-height: 19px;\n--wpforms-label-size-sublabel-font-size: 14px;\n--wpforms-label-size-sublabel-line-height: 17px;\n--wpforms-button-size-font-size: 17px;\n--wpforms-button-size-height: 41px;\n--wpforms-button-size-padding-h: 15px;\n--wpforms-button-size-margin-top: 10px;\n\t\t\t}\n\t\t\t<\/style><div 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The existing PCB was outdated, no longer supported by the previous supplier, and lacked sufficient documentation. After working with several software-only providers, the client realized they needed a partner capable of bridging PCB hardware and medical-device software \u2014 ensuring hardware reliability\u2026 <a href=\"https:\/\/tps-elektronik.com\/en\/case-studies\/pcb-design-medical-device-software-development-case\/\">Read More &raquo;<\/a><\/p>\n","protected":false},"author":6,"featured_media":4406,"template":"","class_list":["post-2813","case_studies","type-case_studies","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Medical Device Software Development Companies \u2013 TPS Customer Case<\/title>\n<meta name=\"description\" content=\"Discover how TPS Elektronik combined PCB design services with medical device software development companies. 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