{"id":2190,"date":"2025-09-11T09:00:00","date_gmt":"2025-09-11T07:00:00","guid":{"rendered":"https:\/\/tps-elektronik.com\/?post_type=case_studies&#038;p=2190"},"modified":"2025-11-21T03:03:32","modified_gmt":"2025-11-21T02:03:32","slug":"custom-power-supply-design-and-battery-test-systems","status":"publish","type":"case_studies","link":"https:\/\/tps-elektronik.com\/en\/case-studies\/custom-power-supply-design-and-battery-test-systems\/","title":{"rendered":"TPS Elektronik Delivers Custom Power Supply, Battery Testing, and Energy Storage Solutions"},"content":{"rendered":"<h2 data-start=\"337\" data-end=\"359\">Initial Situation<\/h2>\n<p data-start=\"361\" data-end=\"675\">A company in the <a href=\"https:\/\/en.wikipedia.org\/wiki\/Renewable_energy\" target=\"_blank\" rel=\"noopener noreferrer nofollow\"><strong data-start=\"378\" data-end=\"428\">renewable energy <\/strong><\/a>and <a href=\"https:\/\/en.wikipedia.org\/wiki\/Biomedical_engineering\" target=\"_blank\" rel=\"noopener noreferrer nofollow\"><strong><span class=\"mw-page-title-main\">Biomedical engineering <\/span><\/strong><\/a>sector approached <a href=\"https:\/\/tps-elektronik.com\/en\/services\/\">TPS Elektronik<\/a> with the urgent need to modernize its aging power and battery systems. The company required a flexible power supply concept that could reliably support both industrial production facilities and medical-grade equipment.<\/p>\n<ul data-start=\"677\" data-end=\"1552\">\n<li data-start=\"677\" data-end=\"839\">\n<p data-start=\"679\" data-end=\"839\">In the <strong data-start=\"686\" data-end=\"709\">industrial division<\/strong>, the client needed a robust power supply capable of handling high-voltage loads and continuous operation in harsh environments.<\/p>\n<\/li>\n<li data-start=\"840\" data-end=\"1039\">\n<p data-start=\"842\" data-end=\"1039\">In the <strong data-start=\"849\" data-end=\"872\">healthcare division<\/strong>, a medical-grade power supply was required to comply with international safety standards and to be developed in parallel with software for critical medical devices.<\/p>\n<\/li>\n<li data-start=\"1040\" data-end=\"1210\">\n<p data-start=\"1042\" data-end=\"1210\">At the same time, the company was developing an <strong data-start=\"1090\" data-end=\"1117\">e-mobility product line<\/strong> that required an innovative on-board charger, validated against a proven reference design.<\/p>\n<\/li>\n<li data-start=\"1211\" data-end=\"1389\">\n<p data-start=\"1213\" data-end=\"1389\">For quality assurance, the client lacked a partner with a <strong data-start=\"1271\" data-end=\"1323\">comprehensive range of battery testing solutions<\/strong> \u2013 from BMS testing to complete battery pack validation systems.<\/p>\n<\/li>\n<li data-start=\"1390\" data-end=\"1552\">\n<p data-start=\"1392\" data-end=\"1552\">In addition, the company was planning a <strong data-start=\"1432\" data-end=\"1478\">large-scale battery energy storage project<\/strong> that required scalable architecture and secure communication protocols.<\/p>\n<\/li>\n<\/ul>\n<p data-start=\"1554\" data-end=\"1833\">The previous supplier was unable to deliver this complex combination of power electronics, software integration, and high-voltage testing. Therefore, the company turned to <strong data-start=\"1726\" data-end=\"1744\">TPS Elektronik<\/strong>, known for advanced power solutions and long-term collaboration in demanding projects.<\/p>\n<h2 data-start=\"1840\" data-end=\"1861\">The TPS Solution<\/h2>\n<p data-start=\"1863\" data-end=\"1966\">Based on these requirements, TPS Elektronik developed a comprehensive solution across five key areas:<\/p>\n<h3 data-start=\"1968\" data-end=\"1994\">Power Supply Systems<\/h3>\n<ul data-start=\"1995\" data-end=\"2261\">\n<li data-start=\"1995\" data-end=\"2112\">\n<p data-start=\"1997\" data-end=\"2112\">Development of a <strong data-start=\"2014\" data-end=\"2048\">custom industrial power supply<\/strong> focused on reliability under continuous high-load conditions.<\/p>\n<\/li>\n<li data-start=\"2113\" data-end=\"2261\">\n<p data-start=\"2115\" data-end=\"2261\">Delivery of a <strong data-start=\"2129\" data-end=\"2153\">medical power supply<\/strong> fully compliant with international standards and validated alongside medical device software development.<\/p>\n<\/li>\n<\/ul>\n<h3 data-start=\"2263\" data-end=\"2296\">E-Mobility Charging Systems<\/h3>\n<ul data-start=\"2297\" data-end=\"2451\">\n<li data-start=\"2297\" data-end=\"2451\">\n<p data-start=\"2299\" data-end=\"2451\">Design of an optimized <strong data-start=\"2322\" data-end=\"2342\">on-board charger<\/strong>, aligned with a proven reference design, ensuring efficiency, compatibility, and simplified certification.<\/p>\n<\/li>\n<\/ul>\n<h3 data-start=\"2453\" data-end=\"2488\">Comprehensive Battery Testing<\/h3>\n<ul data-start=\"2489\" data-end=\"2782\">\n<li data-start=\"2489\" data-end=\"2627\">\n<p data-start=\"2491\" data-end=\"2627\">Deployment of multiple <strong data-start=\"2514\" data-end=\"2540\">battery test platforms<\/strong>, including BMS tests, charging system testers, and complete battery pack validation.<\/p>\n<\/li>\n<li data-start=\"2628\" data-end=\"2782\">\n<p data-start=\"2630\" data-end=\"2782\">Implementation of an <strong data-start=\"2651\" data-end=\"2681\">automated testing platform<\/strong> covering the entire product lifecycle \u2013 from prototype validation to long-term durability studies.<\/p>\n<\/li>\n<\/ul>\n<h3 data-start=\"2784\" data-end=\"2816\">Energy Storage Innovations<\/h3>\n<ul data-start=\"2817\" data-end=\"3018\">\n<li data-start=\"2817\" data-end=\"2913\">\n<p data-start=\"2819\" data-end=\"2913\">Development of a <strong data-start=\"2836\" data-end=\"2875\">modular energy storage architecture<\/strong> tailored for renewable integration.<\/p>\n<\/li>\n<li data-start=\"2914\" data-end=\"3018\">\n<p data-start=\"2916\" data-end=\"3018\">Delivery of a <strong data-start=\"2930\" data-end=\"2949\">scalable design<\/strong> that allows seamless future expansion and ensures grid compliance.<\/p>\n<\/li>\n<\/ul>\n<h3 data-start=\"3020\" data-end=\"3059\">Advanced Communication &amp; Security<\/h3>\n<ul data-start=\"3060\" data-end=\"3271\">\n<li data-start=\"3060\" data-end=\"3157\">\n<p data-start=\"3062\" data-end=\"3157\">Integration of <strong data-start=\"3077\" data-end=\"3111\">robust communication protocols<\/strong> into both power supply and storage systems.<\/p>\n<\/li>\n<li data-start=\"3158\" data-end=\"3271\">\n<p data-start=\"3160\" data-end=\"3271\">Design and validation of <strong data-start=\"3185\" data-end=\"3206\">security measures<\/strong> to ensure data integrity and resilience against cyber threats.<\/p>\n<\/li>\n<\/ul>\n<h2 data-start=\"3278\" data-end=\"3290\">Results<\/h2>\n<p data-start=\"3292\" data-end=\"3340\">The project delivered measurable improvements:<\/p>\n<ul data-start=\"3342\" data-end=\"4004\">\n<li data-start=\"3342\" data-end=\"3442\">\n<p data-start=\"3344\" data-end=\"3442\"><strong data-start=\"3344\" data-end=\"3370\">Regulatory compliance:<\/strong> All power supplies met CE and relevant medical approval requirements.<\/p>\n<\/li>\n<li data-start=\"3443\" data-end=\"3560\">\n<p data-start=\"3445\" data-end=\"3560\"><strong data-start=\"3445\" data-end=\"3470\">Increased efficiency:<\/strong> The industrial redesign improved reliability and reduced downtime by approximately 25%.<\/p>\n<\/li>\n<li data-start=\"3561\" data-end=\"3667\">\n<p data-start=\"3563\" data-end=\"3667\"><strong data-start=\"3563\" data-end=\"3589\">Healthcare innovation:<\/strong> The new medical power supply enabled the launch of two new medical devices.<\/p>\n<\/li>\n<li data-start=\"3668\" data-end=\"3766\">\n<p data-start=\"3670\" data-end=\"3766\"><strong data-start=\"3670\" data-end=\"3689\">Faster testing:<\/strong> Integrated battery test systems reduced overall testing time by about 35%.<\/p>\n<\/li>\n<li data-start=\"3767\" data-end=\"3891\">\n<p data-start=\"3769\" data-end=\"3891\"><strong data-start=\"3769\" data-end=\"3794\">Future-proof storage:<\/strong> The scalable energy storage platform enables flexible grid integration and renewable projects.<\/p>\n<\/li>\n<li data-start=\"3892\" data-end=\"4004\">\n<p data-start=\"3894\" data-end=\"4004\"><strong data-start=\"3894\" data-end=\"3917\">Security assurance:<\/strong> Implemented protocols passed external audits, ensuring reliable long-term operation.<\/p>\n<\/li>\n<\/ul>\n<h2 data-start=\"4011\" data-end=\"4026\">Conclusion<\/h2>\n<p data-start=\"4028\" data-end=\"4447\">This case study demonstrates how <strong data-start=\"4061\" data-end=\"4079\">TPS Elektronik<\/strong> combines expertise in <strong data-start=\"4102\" data-end=\"4203\">power supply design, on-board charging systems, battery testing, and energy storage architectures<\/strong> to deliver end-to-end solutions. By integrating secure communication protocols and supporting medical device development, TPS Elektronik ensures not only <strong data-start=\"4358\" data-end=\"4382\">technical excellence<\/strong>, but also <strong data-start=\"4393\" data-end=\"4444\">regulatory compliance and long-term reliability<\/strong>.<\/p>\n<p data-start=\"4449\" data-end=\"4650\">Through this partnership, the client gained a modernized, scalable, and secure system architecture \u2013 reinforcing TPS Elektronik\u2019s role as a <strong data-start=\"4589\" data-end=\"4647\">trusted partner in advanced power electronics projects<\/strong>.<\/p>\n\n<style id=\"wpforms-css-vars-4659-block-f75841de-239f-4be6-93b1-85adfa1abec2\">\n\t\t\t\t#wpforms-4659.wpforms-block-f75841de-239f-4be6-93b1-85adfa1abec2 {\n\t\t\t\t--wpforms-field-size-input-height: 43px;\n--wpforms-field-size-input-spacing: 15px;\n--wpforms-field-size-font-size: 16px;\n--wpforms-field-size-line-height: 19px;\n--wpforms-field-size-padding-h: 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The company required a flexible power supply concept that could reliably support both industrial production facilities and medical-grade equipment. In the industrial division, the client needed a robust\u2026 <a href=\"https:\/\/tps-elektronik.com\/en\/case-studies\/custom-power-supply-design-and-battery-test-systems\/\">Read More &raquo;<\/a><\/p>\n","protected":false},"author":8,"featured_media":2203,"template":"","class_list":["post-2190","case_studies","type-case_studies","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>TPS Elektronik Delivers Custom Power Supply, Battery Testing, and Energy Storage Solutions - TPS<\/title>\n<meta name=\"description\" content=\"Discover how TPS Elektronik delivers custom power supply solutions and battery test systems for industrial, medical, and e-mobility applications\u2014ensuring safety, efficiency, and long-term reliability.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/tps-elektronik.com\/en\/case-studies\/custom-power-supply-design-and-battery-test-systems\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"TPS Elektronik Delivers Custom Power Supply, Battery Testing, and Energy Storage Solutions - 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