\nProduction needed to be scalable, starting with small batches and later ramping up to higher volumes.<\/p>\n<\/li>\n<\/ul>\n
TPS Elektronik\u2019s Solution<\/h3>\n
As an experienced manufacturing partner, TPS Elektronik combined rapid prototyping<\/strong> with advanced contract manufacturing to deliver a modernized and fully compliant solution.<\/p>\nImplemented measures included:<\/strong><\/p>\n\n- \n
Electronic redesign:<\/strong> A new circuit and optimized PCB layout significantly improved EMC performance to enable CE certification.<\/p>\n<\/li>\n- \n
User interface upgrade:<\/strong> Modern control interfaces and an integrated display were added for easier operation.<\/p>\n<\/li>\n- \n
New housing and cooling:<\/strong> A CNC-machined heat sink provided improved thermal conductivity, stable operation, and enhanced IP protection.<\/p>\n<\/li>\n- \n
Flexible manufacturing:<\/strong> Beginning with small-batch production allowed the customer to test and validate the new regulator before scaling. TPS\u2019s role as both contract manufacturer and Original Design Manufacturer (ODM) ensured a smooth transition from prototype to series production.<\/p>\n<\/li>\n<\/ul>\nResults<\/h3>\n
The collaboration between TPS Elektronik and the customer delivered clear, measurable outcomes:<\/p>\n
\n- \n
CE compliance:<\/strong> The redesigned device successfully passed EMC testing.<\/p>\n<\/li>\n- \n
Improved cooling performance:<\/strong> The CNC-machined heat sink increased thermal efficiency by approximately 30%.<\/p>\n<\/li>\n- \n
Market re-entry:<\/strong> Small-batch production enabled a rapid return of the product to the market.<\/p>\n<\/li>\n- \n
Long-term partnership:<\/strong> Ongoing cooperation in contract manufacturing secures continued supply and design updates.<\/p>\n<\/li>\n<\/ul>\nConclusion<\/h2>\n
This project demonstrates how TPS Elektronik creates value as both a contract manufacturer<\/strong> and an Original Design Manufacturer (ODM)<\/strong>. By combining rapid prototyping, small-batch production, and precision CNC machining<\/strong>, TPS transformed an outdated product into a modern, CE-certified solution.<\/p>\nThrough reliable cooperation in contract manufacturing, TPS Elektronik supports its customers in achieving product modernization, regulatory compliance, and long-term production security<\/strong>.<\/p>\n\n